General Information about Aircraft Mechanics

Job Description

Aircraft mechanics maintain aircraft in operating condition, perform scheduled maintenance, troubleshooting, repairs, and complete any required inspections. They inspect airframes, engines (also known as powerplants), landing gear, instruments, brakes, tires, valves, pumps, and other parts of the aircraft. These inspections may be based on aircraft flight time, calendar days, cycles of operation, conditions, or a combination of these factors.


Aircraft mechanics also perform maintenance on broken or shorted out wires and replace or repair them. They also replace any defective electrical or electronic components.


Mechanics may work on many different types of aircraft (i.e., jets, propeller-driven airplanes, or helicopters) or may specialize in type. They may also specialize in either airframes, powerplants, or electrical systems. Powerplant mechanics maintain engines(powerplants) and, to some extent, propellers. Airframe mechanics, on the other hand, work on any part of the aircraft except the instruments, powerplants, or the propellers. Combination airframe-and-powerplant mechanics, also known as A & P mechanics, work on the entire airplane exceptfor the instruments.


Modern aircraft are continually increasing in complexity. The most modern aircraft now rely on heavily on avionics systems like global positioning system (GPS) and and threat collision avoidance system (TCAS). Systems like these are now integral to aircraft design and safety. This has led to specialized avionics technicians who maintain aircraft components used for aircraft navigation, communications, radar, and computers that control aircraft flight functions. These duties often require an additional FCC radiotelephone license with appropriate endorsements.


Working Conditions

Mechanics may work in indoor areas like hangars and repair shops, or outdoors. The conditions outdoors vary with geographic locations and time of day. Frequently, repairs must be made quickly in order to maintain flight schedules. Under these conditions, mechanics must work as fast as possible without sacrificing the safety of the aircraft or its passengers.


Aircraft mechanics occassionally lift heavy items and work in awkward positions that require kneeling or squatting. Additionally, they must often work on platforms, ladders, and scaffolds. Noise from aircraft and ground equipment is common concern for mechanics wherever they work. These various conditions mandate that the mechanic be familiar with safety rules and regulations.


The average work week for aircraft mechanics is 8 hours per day for 5 days. This 40 hour work week may also include overtime especially when operational committments must be met or backlog reduced.


Employment

In 1998, aircraft mechanics and service technicians accounted for about 133,000 jobs. Airlines, airports, and airfields accounted for almost 65% of all salaried mechanic positions. A little over 12% of the mechanics worked for the Federal Government while 14% worked for aircraft manufacturers and repair stations. The rest of the mechanics worked in general aviation including independent repair shops, small air transport companies, or were self-employed.


The majority of airline mechanics work at major airports near large cities. The Armed Forces employ civilian mechanics at military installations. Aircraft manufacturers in California or Washington state employ large proportions of mechanics. Mechanics who work for the FAA work primarily in Oklahoma City, Atlantic City, or Washington, DC. Independent repair shops at airports in every part of the country also employ mechanics.


Training

The FAA certificates a mechanic as either an Airframe Mechanic, a Powerplant Mechanic, or as an Airframe and Powerplant Mechanic. An individual who also has an Inspector Authorization (IA) can certify work completed by other mechanics and perform required inspections. Uncertificated mechanics normally are supervised by mechanics with certificates. The FCC, on the other hand, licenses a mechanic as a General Radiotelephone Operator and issues appropriate license endorsements based the individual's knowledge of radio transmissions, basic electricity, and radar.


A minimum of 18 months of work experience is required for an airframe or a powerplant license. For a combined A & P certificate, a minimum of 30 months of experience working with both airframes and powerplants is required. Many applicants have completed a maintenance program at an FAA certificated mechanic school. This training may be substituted for the work experience requirement. All applicants must pass written and oral tests as well as a practical examination to demonstrate that they can perform the work authorized by the certificate. A mechanic must have been licensed for a minimum of 3 years in order to qualify for the inspector authorization exam.


Aircraft maintenance personnel in the Armed Forces usually acquire enough general experience to satisfy the FAA work experience requirements for the FAA certificate. Normally, however, jobs in the military are too specialized to provide the broad experience required by the FAA. Therefore, most Armed Forces mechanics have to complete additional training in order to qualify for both licenses. In any case, military experience is a great advantage when seeking employment especially when coupled with trade school training.


FAA regulations require current experience to keep the A & P certificate valid. Applicants must have at least 1,000 hours work experience in the previous 24 months or take a refresher course. Furthermore, more employers are requiring mechanics to take on-going training, to maintain and update their skills. Recent technological advances in aircraft maintenance necessitate a strong background in electronics. FAA certification standards also make ongoing training mandatory. Every 24 months, mechanics are required to take at least 16 hours of training to keep their certificate.


Aircraft mechanics must be meticulous. A mechanic's thoroughness requires a high degree of mechanical aptitude. Employers seek applicants who are self-motivated, hard-working, enthusiastic, and able to diagnose and solve complex mechanical problems. Agility is also important because of the reaching and climbing necessary for the job. Additionally, because mechanics may work on the top of wings and fuselages, applicants should not be afraid of heights.


Advancement for aircraft mechanics often means promotion to lead mechanic (or crew chief), inspector, lead inspector, or shop supervisor positions. Opportunities are best for those who have an aircraft inspector authorization. In the airlines, where promotion is often determined by examination, supervisors sometimes advance to executive positions. Those with broad experience in maintenance and overhaul might become inspectors with the FAA. With additional business and management training, some open their own aircraft maintenance facilities.


Outlook

The employment outlook for aircraft mechanics should be favorable over the next 10 years. The small numbers of young workers in the labor force, coupled with few entrants from the military, and a large number of retirements point to good employment conditions for students just beginning training.


Job opportunities are likely to be the best at small commuter and regional airlines, FAA repair stations, and in general aviation. Because wages in these companies tend to be relatively low, there are fewer applicants for these jobs than for jobs with the major airlines. Also, some jobs will become available as experienced mechanics leave for higher paying jobs with airlines or transfer to another occupation. Mechanics will face competition for large airline jobs, because the high wages and travel benefits for these jobs attract more qualified applicants than there are openings. Prospects will be best for applicants with significant experience. Mechanics who keep abreast of technological advances in electronics, composite materials, and other areas will be in greatest demand. The number of job openings for aircraft mechanics in the Federal Government should decline, as the size of the Armed Forces is reduced.


Most job openings for aircraft mechanics through the year 2008 will stem from replacement needs. Each year, as mechanics transfer to other occupations or retire, several thousand job openings will arise. Aircraft mechanics have a comparatively strong attachment to the occupation, reflecting their significant investment in training and a love for aviation. However, because aircraft mechanics skills are transferable to other occupations, some mechanics leave for work in related fields. During recessions, declines in air travel force airlines to curtail the number of flights, which result in less aircraft maintenance and, consequently, layoffs.


Pay/Salary

Average hourly earnings of aircraft mechanics in 1999 were about $19.90. The hourly pay for a mechanic varies according to geographic region and employer. Listed below are average hourly rates for different types of employers.


Corporate Air Transportation
$24.35
Major Airline $23.35
Regional Airline $16.70
Manufacturers $18.80
Government $18.15

Mechanics who work for the major airlines generally earn more than those working on other aircraft. Airline mechanics and their immediate families receive reduced fare transportation on their own and most other airlines.


Unions

Almost one-half of all aircraft mechanics, including those employed by some major airlines, are covered by union agreements. The principal unions are the International Association of Machinists and Aerospace Workers, the Transport Workers Union of America, the International Brotherhood of Teamsters, and the Aircraft Mechanics Fraternal Association.